Optimizing Process Industries
with Cutting-Edge Solutions
Prosera empowers process industries across the entire value chain, from upstream offshore platforms to downstream refining, chemicals, and polymers. We also support emerging biofuels technologies, renewable energy, and midstream operations.
Our innovative products and services redefine industrial software, setting new benchmarks in energy efficiency, reliability, and safety.
Effective Operator Training
Train operators on infrequent and dangerous process occurrences. Prepare inexperienced operators and transfer knowledge from old to new operators. Practice successful operation of production units.
Control System Optimization
Test new control system configuration before startup without impacting the unit. Explore new control strategies and operating modes. Optimize and tune control strategies without affecting operations.
Reduce Operations Risk
Review HAZOP findings and support PSA processes. Conduct risk analysis without affecting plant operations. Validate operating procedures. Prepare OSHA PSM and quality documents without process impact.
Oil and Gas
Operator training and controls optimization ensure safe, efficient operations across critical units such as wellheads, pipelines, distillation columns, and sulfur recovery systems, minimizing risks and maximizing productivity.
Our team of Industry Experts collaborates with clients in the Oil and Gas Industry to simulate and optimize the following key processes:
- Wellhead Operations and Gas Compression Systems
- Oil-Gas-Water Separation and Subsea Systems
- Pipeline Networks and Crude Oil Storage Tanks
- Distillation Columns (Crude, Vacuum, Atmospheric)
- Hydrocrackers, Hydrotreaters, and Sulfur Recovery Units
- Liquefied Natural Gas (LNG) Processing
Chemical
Simulating reactors, distillation columns, and heat exchangers enables operators to handle complex chemical processes safely while optimizing control strategies to reduce waste and improve yield.
Our team of Industry Experts partners with clients in the Chemical Industry to simulate and enhance the following processes:
- Reactors (Batch, Continuous, Catalytic)
- Distillation Columns and Heat Exchangers
- Absorption Towers and Stripping Units
- Polymerization and Blending Systems
- Chemical Storage and Handling Systems
Petrochemical
Dynamic simulation of steam crackers, polymer production units, and gas separation systems improves operator proficiency and process performance, ensuring reliable output in high-demand markets.
Our team of Industry Experts collaborates with clients in the Petrochemical Industry to simulate and improve the following processes:
- Steam Crackers and Olefins Production
- Aromatic Recovery Units (BTX Separation)
- Polyethylene and Polypropylene Production
- Methanol-to-Olefin (MTO) Units
- Gas Separation and Purification Systems
Refining and Biofuels
Simulating key processes such as crude distillation, hydrocracking, fluid catalytic cracking, sulfur recovery, and biofuel production enables operators to optimize fuel production, reduce emissions, enhance process efficiency, and support the transition to sustainable energy solutions like SAF (Sustainable Aviation Fuel).
Our team of Industry Experts works with clients in the Refining and Biofuels Industry to simulate and optimize the following key processes:
- Atmospheric and Vacuum Crude Distillation for separating crude oil fractions
- Hydrotreatment, Hydrodesulfurization, and Hydrocracking for removing impurities and upgrading fuels
- FCC (Fluid Catalytic Cracking), RFCC (Resid Fluid Catalytic Cracking), and Delayed Coking for heavy oil conversion
- Sulfur Recovery, Tail Gas Treatment, and Amine Units for emissions control and sulfur management
- CCR (Continuous Catalytic Reforming), Reforming, Isomerization, and Alkylation (HF and H₂SO₄) for producing high-octane fuels
- Lube Oil Production for high-quality lubricant manufacturing
- Biofuel Production for renewable energy solutions
- SAF (Sustainable Aviation Fuel) for environmentally friendly aviation fuel alternatives
Connect with Industry Experts
Pharmaceutical
Operator training and process simulations for fermenters, crystallizers, and tablet coating systems enable compliance with stringent quality standards while optimizing production efficiency.
Our team of Industry Experts works with clients in the Pharmaceutical Industry to simulate and optimize the following key processes:
- Fermenters and Bioreactors
- Crystallization and Filtration Units
- Drying Systems (Spray, Freeze Dryers)
- Tablet Coating and Granulation Systems
Connect with Industry Experts
Food and Beverage
Simulating pasteurizers, blending systems, and packaging lines empowers operators to maintain food safety and quality while improving overall production throughput.
Our team of Industry Experts collaborates with clients in the Food and Beverage Industry to simulate and enhance the following processes:
- Pasteurizers and Sterilizers
- Mixing and Blending Systems
- Spray Dryers and Evaporators
- Filtration Systems (Ultrafiltration, Reverse Osmosis)
- Bottling and Packaging Lines
Power Generation
Training operators on boilers, turbines, and carbon capture systems through simulation reduces downtime, enhances safety, and ensures reliable energy generation.
Our team of Industry Experts partners with clients in the Power Generation Industry to simulate and optimize the following key processes:
- Boilers (Coal-Fired, Gas-Fired, Biomass)
- Steam and Gas Turbines
- Heat Recovery Steam Generators (HRSGs)
- Flue Gas Desulfurization (FGD) Units
- Carbon Capture and Storage (CCS) Systems
Water and Wastewater Treatment
Simulating clarifiers, biological treatment units, and filtration systems improves operator responses to system upsets and ensures compliance with environmental standards.
Our team of Industry Experts collaborates with clients in the Water and Wastewater Treatment Industry to simulate and improve the following processes:
- Clarifiers and Sedimentation Tanks
- Biological Treatment Units (Aerobic and Anaerobic Digesters)
- Filtration Systems (Sand Filters, Membrane Filters)
- Reverse Osmosis and Sludge Dewatering Systems
- Disinfection Units (Chlorination, UV Systems)
Connect with Industry Experts
Metals and Mining
Training operators on crushers, flotation cells, and smelters via simulations enhances safety, reduces downtime, and optimizes resource extraction efficiency.
Our team of Industry Experts works with clients in the Metals and Mining Industry to simulate and optimize the following key processes:
- Crushers and Grinders
- Flotation Cells and Leaching Units
- Smelters and Furnaces
- Electrorefining and Electrowinning Systems
- Material Handling and Mine Ventilation Systems
Connect with Industry Experts
Pulp and Paper
Simulating critical units such as digesters, paper machines, and recovery boilers helps operators maintain product quality while reducing energy and material waste.
Our team of Industry Experts works with clients in the Pulp and Paper Industry to simulate and optimize the following key processes:
- Digesters for pulp production
- Paper Machines for sheet formation and drying
- Drying Systems for moisture control
- Chemical Recovery Boilers for energy and material recycling
- Stock Preparation and Refining Systems for fiber processing
Transform Operations with Prosera’s Cutting-Edge Technology
Unlock the full potential of your industrial operations with Prosera’s innovative enterprise solutions. Our advanced technology minimizes human capital demands, optimizes plant performance, and empowers you to achieve sustainability, safety, and business excellence.
Accelerate simulation delivery with automated engineering processes, empower your team with centralized training and certification, and ensure peak simulator performance with real-time synchronization and cost-saving automation.
Partner with Prosera to drive efficiency, reduce downtime, and achieve lasting digital transformation success. Get in touch today and take the first step toward a smarter, more efficient future!
